Advanced Plant Automation Control Systems
Batching & Blending control systems with advanced SCADA systems, 24/7 support & real-time monitoring.
Get accurate measurements and precise mixing of raw materials, identify trends, detect anomalies & optimise plant performance & efficiency.
Accurate Automation
Enhanced precision in measurements and control minimises material wastage and ensures consistent product quality.
Upgrading to the latest batching and blending control system can significantly improve your plant's performance, reliability, and efficiency
With A Comprehensive 24 Hour Online Support and On-site Breakdown Response
Our mission is to provide the most advanced control systems on the market, using the latest technologies to smash Net Zero targets at the lowest cost possible.
Our software runs on Amazon Web Services, one of the most reliable and secure cloud hosting services in the world.
The next generation of plant automation Systems
Advanced plant control systems without the cost
Established in 1996, Batching and Blending has provided dependable, state of the art control systems to a range of industries with its main focus on Roadstone. In November 2021 Batching and Blending was acquired by KRA Brown Electrical Services, further expanding on our offerings including 24 hour support, electrical maintenance and in-house electrical installation.
Batching & Blending Control systems provide PLC/SCADA based process control systems and can offer comprehensive solutions from conceptual advice through to installation, commissioning and support Through KRA Group of companies we can provide end-to-end turnkey solutions, providing in house Switchgear Panel design, manufacture, and electrical installation with full project management.
+ Benefits
Optimised Power Generation
Load Balancing
Maintenance Planning
Grid Integration
Energy Management
Fuel Optimisation
Emissions Control
Flexibility and Adaptability
Process Integration
Energy Efficient
As Net Zero targets become more and more achievable, we provide industrial solutions for the entire mineral sector, implementing the latest advancements in energy efficiency.
Take Control with the most advanced plant control systems
Our mission is to provide the most advanced control systems on the market, using the latest technologies to smash Net Zero targets at the lowest cost possible..
01 Enhanced Efficiency
Enhanced Efficiency: Streamlined processes and advanced automation lead to improved operational efficiency.
02 Increased Productivity
Increased Productivity: Optimised control over batching and blending results in higher production rates, boosting overall plant output.
03 Reduced Energy
Reduced Energy Consumption: Modern control systems are more energy-efficient, reducing operational costs and environmental impact.
04 Improved Accuracy
Improved Accuracy: Enhanced precision in measurements and control minimises material wastage and ensures consistent product quality.
05 Greater Reliability
Greater Reliability: Upgraded systems reduce the risk of downtime due to hardware or software failures, ensuring continuous operation.
06 Enhanced Security
Enhanced Security: Modern systems offer better protection against cyber threats, safeguarding your plant’s operations.
07 Maintenance
Better Support and Maintenance: Up-to-date systems benefit from current support and readily available replacement parts, simplifying maintenance.
08 Future-Proofing
Future-Proofing: Investing in the latest technology ensures your plant remains competitive and adaptable to future advancements.
09 Support Network
Extensive Support Network: Benefit from the expertise of over 40 UK-based engineers, dedicated to providing robust support for your plant 24 hours a day 7 days a week
10 Latest Technology
The latest and greatest technologies available on the market are incorporated into our control systems to improve processes, speed and most importantly energy efficiency.
11 System Updates
All of our control systems are installed with over the air remote access, this means your system will never stop improving from day one.
12 Cost Savings
We strive to drive down the cost of running your plant, with integrated power monitoring and smart notifications your operators will be guided to the most efficient process possible.
Take Control The most advanced plant control systems without the cost
+ Automation
Bespoke Automation
Custom control system design, build & installation. We will design and build a bespoke control system to bring your new equipment to life, you can be sure that your new system will be built to the latest regulations with safety and efficiency at the forefront of design.
+ Retrofit
System Retrofit
Aging control system? Expensive overheads? Our team will retrofit a new control system built to improve efficiency and provide live data insights to prevent downtime and to drive down running costs.
+ Support
24/7 System Support
Lack of support? We understand the importance of your plant production. That's why our plant control systems are supplied with continuous updates and 24 h.
+ Support
Control System Aftercare
Wasting product? Alongside over-the-air continuous updates to your plant control system, we also offer a calibration service to guarantee your production is in spec every load.
FAQ
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The short answer is yes! We provide an end to end service from Design, Investigation, Disconnection, Isolation, Electrical Installation, Inspection, Testing, Calibration, Commissioning and Certification. This is followed up by operator training and handover, all under CDM.
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Yes, we upgrade exisiting plants as well as installing our system onto new equipment.
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We have specialist engineers on call with remote access 24 hours a day, 7 days a week. We can also provide on site technical support via our parent company (KRA Brown Electrical Services Ltd) on a call out basis, this really sets us apart from the competition.
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Yes! Various payment options are available including hiring our equipment on a pence per tonne basis or a one off installation cost with ongoing support. Just ask one of our friendly sales team for an estimate.
+ Contact
Enhance plant productivity with the most advanced control systems on the market
Group Services
Control Systems ( Batching & Blending LTD ) (c) part of the KRA | Brown Group LTD offers 6 core services across the Group of companies, from KRA Electrical Services through to SHARK ESMS / Maintenance Software & B&B Control Systems.